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Engineering Components/Castings Sourcing from India

To bridge the gap between overseas OEMs/sourcing companies and Indian manufacturers by offering end-to-end sourcing, engineering, and quality assurance solutions for castings, forgings, and other precision-engineered components.

1. Supplier Identification and Evaluation

  • Market Research & Supplier Mapping

    • Identify potential Indian manufacturers for castings, forgings, and engineering hicomponents.

    • Assess capabilities based on material type, processes (e.g., sand casting, investment casting, closed-die forging), and industry focus (automotive, energy, industrial, etc.).

  • Supplier Qualification & Due Diligence

    • Conduct on-site audits to verify infrastructure, production capacity, quality systems, certifications (ISO, IATF, AS9100, etc.), and compliance with social, environmental, and legal standards.

    • Evaluate financial stability and track record of timely delivery and quality performance.

2. Design & Product Development Support

  • Design Consultation

    • Review and localize technical drawings and specifications for manufacturability in Indian context.

    • Suggest design optimization to reduce cost and improve performance using DFM (Design for Manufacturing) and DFA (Design for Assembly) principles.

  • Prototyping & Validation

    • Facilitate rapid prototyping with shortlisted vendors.

    • Coordinate the first article inspection (FAI) and validation against client requirements.

3. Project Management

  • Development Phase Coordination

    • Act as a liaison between overseas client and Indian supplier throughout the development phase.

    • Maintain timelines, track milestone completion, and ensure proper documentation (PPAP, APQP, etc.).

  • Progress Reporting

    • Provide regular updates on production status, challenges, and resolution plans.

    • Weekly or bi-weekly progress reports to client with photographic/video evidence if required.

4. Quality Assurance and Control

  • Pre-shipment Inspection

    • Perform stage inspections and pre-dispatch inspections (PDI) based on client-specific quality plans.

    • Utilize measuring instruments and techniques (CMM, spectrometer, UT, MPI, etc.) as required.

  • Process Audits

    • Conduct periodic process audits to ensure adherence to defined process flows, work instructions, and quality standards.

  • Root Cause Analysis & CAPA

    • In case of non-conformance, conduct detailed RCA and implement Corrective and Preventive Actions (CAPA) with the supplier.

5. Logistics & Delivery Assurance

  • Packaging and Export Readiness

    • Verify packaging standards, labeling, and protection for sea/air transport.

    • Ensure compliance with international shipping norms and customer-specific packaging requirements.

  • Delivery Coordination

    • Assist in shipping documentation (invoice, packing list, CoC, test certificates, etc.).

    • Monitor logistics partner coordination for timely dispatch.

6. Value Engineering and Cost Optimization

  • Analyze and recommend cost-reduction opportunities through:

    • Alternate manufacturing processes or materials.

    • Supplier consolidation or volume leverage.

    • Re-engineering or localization of components.

7. Continuous Improvement & Supplier Development

  • Work with suppliers on continuous improvement initiatives (Kaizen, Lean, 5S).

  • Train suppliers on global quality standards and client-specific expectations.

  • Ensure suppliers maintain and share all required technical documentation:

    • Process Flow Diagrams

    • Control Plans

    • PFMEA

    • Material Test Reports (MTR)

    • Dimensional Reports

  • Support clients in audit trails, traceability, and compliance documentation for critical parts.

9. After-Sales & Warranty Support (Optional)

  • Facilitate resolution of warranty claims or rejections.

  • Coordinate return logistics, investigation, and closure reports.

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