
Engineering Components/Castings Sourcing from India
To bridge the gap between overseas OEMs/sourcing companies and Indian manufacturers by offering end-to-end sourcing, engineering, and quality assurance solutions for castings, forgings, and other precision-engineered components.
1. Supplier Identification and Evaluation
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Market Research & Supplier Mapping
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Identify potential Indian manufacturers for castings, forgings, and engineering hicomponents.
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Assess capabilities based on material type, processes (e.g., sand casting, investment casting, closed-die forging), and industry focus (automotive, energy, industrial, etc.).
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Supplier Qualification & Due Diligence
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Conduct on-site audits to verify infrastructure, production capacity, quality systems, certifications (ISO, IATF, AS9100, etc.), and compliance with social, environmental, and legal standards.
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Evaluate financial stability and track record of timely delivery and quality performance.
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2. Design & Product Development Support
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Design Consultation
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Review and localize technical drawings and specifications for manufacturability in Indian context.
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Suggest design optimization to reduce cost and improve performance using DFM (Design for Manufacturing) and DFA (Design for Assembly) principles.
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Prototyping & Validation
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Facilitate rapid prototyping with shortlisted vendors.
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Coordinate the first article inspection (FAI) and validation against client requirements.
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3. Project Management
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Development Phase Coordination
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Act as a liaison between overseas client and Indian supplier throughout the development phase.
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Maintain timelines, track milestone completion, and ensure proper documentation (PPAP, APQP, etc.).
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Progress Reporting
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Provide regular updates on production status, challenges, and resolution plans.
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Weekly or bi-weekly progress reports to client with photographic/video evidence if required.
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4. Quality Assurance and Control
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Pre-shipment Inspection
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Perform stage inspections and pre-dispatch inspections (PDI) based on client-specific quality plans.
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Utilize measuring instruments and techniques (CMM, spectrometer, UT, MPI, etc.) as required.
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Process Audits
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Conduct periodic process audits to ensure adherence to defined process flows, work instructions, and quality standards.
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Root Cause Analysis & CAPA
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In case of non-conformance, conduct detailed RCA and implement Corrective and Preventive Actions (CAPA) with the supplier.
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5. Logistics & Delivery Assurance
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Packaging and Export Readiness
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Verify packaging standards, labeling, and protection for sea/air transport.
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Ensure compliance with international shipping norms and customer-specific packaging requirements.
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Delivery Coordination
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Assist in shipping documentation (invoice, packing list, CoC, test certificates, etc.).
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Monitor logistics partner coordination for timely dispatch.
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6. Value Engineering and Cost Optimization
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Analyze and recommend cost-reduction opportunities through:
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Alternate manufacturing processes or materials.
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Supplier consolidation or volume leverage.
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Re-engineering or localization of components.
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7. Continuous Improvement & Supplier Development
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Work with suppliers on continuous improvement initiatives (Kaizen, Lean, 5S).
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Train suppliers on global quality standards and client-specific expectations.
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Ensure suppliers maintain and share all required technical documentation:
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Process Flow Diagrams
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Control Plans
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PFMEA
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Material Test Reports (MTR)
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Dimensional Reports
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Support clients in audit trails, traceability, and compliance documentation for critical parts.
9. After-Sales & Warranty Support (Optional)
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Facilitate resolution of warranty claims or rejections.
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Coordinate return logistics, investigation, and closure reports.
